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See full version: Long Shaft Kit Evinrude Johnson 9. 9/15 Hp Two Stroke on
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In the photo below is the 5" water tube extension needed for the long-shaft conversion. Also used is a O-Ring seal # 202893 which slid inside the tube extension and was secured inside the expanded ring. Also in the photo below is the grommet, just to identify the direction the tube is placed, as this tube will insert into the grommet in the water pump outlet. here
The inner exhaust tube is the same for either the short or long shaft motors. There are no gaskets or seals needed for these conversions. [links]
I have shortened long driveshafts and welded them back together. Short shaft overall length is 22 9/32". If in doing this you would finally have to be sure that it is straightened so there would be no wobble. Again if doing this, go to a welding shop that can weld stainless with a wire feed welder (more penetration), grind the mating ends to a cone type taper with the center about 3/16" dia left. Place them in an angle iron that is mounted in a vise so it forms a Vee to hold it in line for the initial weld. Once welded and initially straightened, the weld can be rough turned down to slightly oversize to the outside diameter and at this time while in the lathe, ran, straightened, ran again until it is close with the least amount of wobble.
Or another method would be to make a sleeve, 2 to 3" long that can be slid over the shaft, have it welded to the shaft on each end of this sleeve. This would change your installation procedure slightly as the water pump unit then would have to be slid onto the shaft from below before you installed it into the lower unit. The splice would need to be maybe mid point between the water pump and the upper end, or at least enough above the water pump so the pump body could be installed above it's final location, then slid down to mount up. [links]
Actual Removal of Gearcase or Lower Unit to Access the Driveshaft &Water Pump : � If the motor has been used in saltwater to any degree, I will guarantee that at least a few of the bolts will be seized in and will be twisted off. I will cover this in a separate section. Have the motor mounted either on the transom of the boat, or on a motor stand or saw horses. � It also will make a slight difference in the procedure whether the motor is a long shaft or not. There are 6 stainless, 1/4� bolts with 3/8� heads that come in from the bottom and are bolted up into the exhaust housing assembly. � If it is a short shaft, they are the only ones there. � If however it happens to be a longshaft, there is a 5� extension, or if a Sailmaster a 10" extension between the lower unit and this housing. � If so, then remove the upper 6 bolts. � The lower 6 bolts attach this extension to the lower unit.
The driveshaft may have a O-Ring around it on the splines that engage the motor crankshaft. � The earlier motors had a groove around the shaft for this O-Ring, while the newer ones had the O-Ring in a internal groove in the lower end of the crankshaft. � If it on the shaft, remove it until you are ready to re-install the parts. more
Re: Cost to convert long shaft to short on Johnson 9.9? more
And the model number is. Whatever, if it is a factory long shaft, it probably would be extremely expensive and not easy.
It will not be worth buying and then converting. Some motors use a spacer between the lower unit and the mid section to extent it to a long shaft. If this is the case on this one, you will need the shorter drive shaft, shift linkage and tube going from the waterpump to the power head. Cost for new parts . $300.00 to $400.00 maybe.
I have an older 9.9 that was converted to a long shaft, but my buddy had all the parts so there was no cost. more
Stay updated about Used 9.9 hp outboard for sale [links]
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The 12 boat comes with a fish finder, electric trolling motor, 9.9 hp Johnson outboard, gas tank, a marine battery for the trolling motor and two paddles. more
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This motor was well maintained and worked great but has been in storage for a couple years and might need a bit of work to get it started, it is 9.9 horse power. more
I have 3 outboard motors for sale 9.9 evinrude works mint.A 6hp johnson works good but needs shift cog.and a 9.9 johnson for parts.Like to trade for a 20 or 25.