The paint works well until it is breached, and water enters the rift. This breach could be caused by a fastener, an antenna base, a navigation light, a hinge, a lockset, a nick, or a scratch—and it could be microscopic. Initially the wound is self-healing: The oxide coating forms, but instead of protecting the aluminum, it lifts the edge of the paint and allows water to migrate farther under the coating. At that point, the chemical equation changes, as moisture and aluminum, in the absence of air, are the ideal incubators for a phenomenon known as poultice corrosion. When this happens, the aluminum pits and produces copious amounts of aluminum oxide powder or, when wet, aluminum hydroxide, which looks a bit like freezer-burned vanilla ice cream. The formation of the oxide or hydroxide lifts the paint, causing the familiar and unsightly blister, which eventually falls off, exposing raw, pitted aluminum. The process doesn’t stop there, as it begins anew at the interface between the paint and exposed aluminum. While it progresses slowly, once it begins it’s difficult if not impossible to arrest without removing the blistered paint, cleaning, priming, and repainting the surface. [links]