imanikin
13.05.2021 10:13:42
Re: 1976 Johnson 40 HP Outboard Complete Rebuild more
See full version: 1976 Johnson 40 HP Outboard Complete Rebuild
Re: 1976 Johnson 40 HP Outboard Complete Rebuild more
Hello everybody. I have an apology to make concerning my first question and observation as to which way to punch out this gasket, "O" ring seal and brass (bronze whatever) bushing for the shifter rod pass through in the foot of this 1976 Johnson 40 HP outboard (40E76R). I stated that it looked like the Johnson shop manual for this engine was wrong with their directions to punch out this bushing. Well I was WRONG in my assumptions. I guess what tricked me was that fact the the engine manual shows these parts as coming in from the top of the foot when in actuality they are installed via the bottom of the foot exactly like the manual states to install them. It does punch out from the top towards the botton afterall. So their manual is wrong showing these parts coming in from the top.
On the ones I've repaired you need to make or buy a "special tool" to remove it. I used a 5" long 5/16ths bolt with the threads and part of the head ground off. here
Re: 1976 Johnson 40 HP Outboard Complete Rebuild
Seal Kit [Replaces OEM # 433550] [links]
Water Pump Kit [Replaces OEM # 438592] [links]
Pinion Nut [Replaces OEM # 313339] [links]
Clutch Dog Pin [Replaces OEM # 320310] here
Bearing Kit [OEM Replacement #s in Parentheses] [Includes Pinion Bearing (382343), Forward Gear Bearing (432264), Forward Gear Bearing (382407), Driveshaft Bearing (398901), Reverse Thrust Bearing (397837), Forward Thrust Bearing (397538), Fore Carrier Bearing (386764), Aft Carrier Bearing (386765)] [links]
Johnson / Evinrude motors are my favorite antique outboard to own not to mention, they are extremely easy to maintain and repair and any vintage outboard owner would agree. I have provided a one-stop-shop regarding where to find the replacement parts for your old Johnnyrude outboard along with instructions on how to perform yearly maintenance on your motor. So whether your are rebuilding / resealing your lower unit, rebuilding your carburetor, or replacing your thermostat or water pump you’ve found the right place! [links]
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