Here is my report as promised. I hope it helps.
The dealer took the lower unit off & the water pump housing had a blockage where it tappers out to the .50 dia. (approx.) passage hole (looking down on the impeller housing). The housing material appeared to be melted, but the melted material was very thin & only over the hole. The stainless insert had no discoloration, nor did the plastic housing. Dang, I should have taken a photo.
We then dropped the right engine L/U and found it to be OK. Interestingly the wear patterns of the impellers onto the bottom of the stainless inserts were different. In the good pump housing the pattern was consistent, in the housing that would not pee, the pattern was very wide near the intake port. The dealer agreed to warranty the housing & impeller, due to no discoloration on the stainless insert nor the plastic housing.